More options worth investigating

Calculated mass constraints

3/40 to 17/40

Propulsion library: 2 → 7 chains. The same 40 designs are compared.

Better payload-to-vehicle mass ratio

Payload per kg of vehicle

2.479 to 2.791

+12.6%. A ratio of 2.791 means 2.79 kg of payload per kg of vehicle, calculated under the study assumptions. Study reference: 3.840. Remaining gap: −27.3%.

Independent retrospective study · DARPA LIFT

Find better designs.
See what still limits them.

+14additional candidates meeting the model’s mass constraints

Better inputs create more design options.

Archeion found 14 additional candidates that meet the model’s mass constraints by expanding the propulsion options. The best calculated payload-to-vehicle-mass ratio improved by 12.6%. This is progress in design exploration; the study’s 3.84 reference is not reached.

Closing the calculated mass budget means the model retains enough mass allowance for structure, battery, propulsion and payload under the declared assumptions. It does not mean the aircraft is ready to fly.

17 / 40designs meeting the calculated mass constraints
2.791best calculated payload / vehicle mass ratio

The engineering judgement

What this demonstrates

Compare structure and sourced components together.

The study connects structural sizing and documented propulsion options across the same design set. That makes the effect of the expanded library visible without treating geometry alone as performance.

What the next decision needs

Strengthen the source pack and test the structure.

The next stage needs performance evidence at the relevant discharge conditions, followed by structural testing. Those inputs determine which candidates deserve further development.

The completed workflow

From a design space to a shortlist.

01 · Explore

Define the candidate set.

Evaluate a common set of 40 designs against the mission and mass-budget constraints.

02 · Select components

Connect real component data.

Broaden the propulsion options to seven chains. Keep the units, operating domain and source attached to each component.

03 · Calculate structure

Replace the flat allowance.

Use structural sizing rather than a uniform mass fraction. The preceding structural study includes 19 finite-element sizings cross-checked analytically.

04 · Compare candidates

Keep the viable options.

Review the 30 combinations that close their calculated mass budget, representing 17 distinct designs.

Method & context

The same 40 designs were evaluated with two propulsion chains (80 combinations) and then seven (280 combinations). The first set contains 3 closed combinations representing 3 designs; the expanded set contains 30 representing 17 designs.

Component-library comparison
QuantityInitial libraryExpanded library
Designs meeting calculated mass constraints3 / 4017 / 40
Propulsion combinations closing the budget3 / 8030 / 280
Best calculated payload / vehicle mass ratio2.4785732.790752
Lightest vehicle among closed candidates20.618 kg18.743 kg

The structural stage includes 19 finite-element sizings and 19 analytical cross-checks. Of the 17 designs, 4 close with computed structure under the stronger source requirements; 13 retain component evidence of lower authority in the record.

This independent retrospective study uses calculations and supplier data. It includes no prototype or physical test.

Archived parametric geometry from the earlier structural stage, with disks representing swept rotor areas
Archived geometry from the earlier structural stage. Rotor disks represent swept areas; the headline results above compare the later component-library expansion.

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